Hanwha SM481 PLUS iaaas a High Speed pick and place machine for Precision and Efficiency
The Hanwha SM481 PLUS is a state-of-the-art pick and place machine designed for high-precision surface mount technology (SMT) assembly. With its advanced features and impressive versatility, this flexible mounter is ideally suited for a wide range of applications, from small-scale production runs to large-volume manufacturing processes. Whether you’re assembling consumer electronics, automotive components, or industrial devices, the Hanwha SM481 PLUS provides exceptional performance, ensuring high-speed and accurate placement of a variety of components.
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Key Features of the Hanwha SM481 PLUS
The SM481 PLUS is part of Hanwha’s renowned line of SMT machines and offers a number of key features designed to enhance the efficiency, flexibility, and accuracy of PCB assembly. These features are central to its success in diverse industries, including electronics, telecommunications, automotive, and medical device manufacturing. Let’s take a closer look at the machine’s outstanding specifications:
1. High Placement Speed
The Hanwha SM481 PLUS offers one of the highest placement speeds in its class, with a maximum throughput of up to 48,000 components per hour (CPH). This makes it an ideal solution for high-volume manufacturers who need to keep pace with rapid production schedules. Its dual gantry system combined with its efficient placement head ensures fast, accurate, and reliable component placement, making it perfect for time-sensitive projects.
2. Wide Component Range Compatibility
One of the key selling points of the Hanwha SM481 PLUS is its flexibility in handling a wide range of component types and sizes. It is capable of placing components as small as 0201 (0402) chips, all the way up to larger components like QFNs, BGAs, and large capacitors. This versatility ensures the machine can handle complex board assemblies without compromising performance or accuracy.
The machine also supports a variety of component types, including:
- Resistors
- Capacitors
- Inductors
- Integrated Circuits (ICs)
- Discrete components
- LEDs
- Connectors
- Fine-pitch components
This extensive component compatibility ensures that manufacturers can use the Hanwha SM481 PLUS for a wide range of production needs, whether they’re creating simple consumer electronics or more complex, multi-layered boards.
3. Advanced Vision System for Precise Placement
The SM481 PLUS incorporates an advanced vision system that uses both laser and camera-based technologies to ensure highly accurate component placement. This system provides real-time feedback, automatically adjusting for any variations in component placement or board position.
The high-precision camera system can detect even the smallest components, such as 0402 and 0201, ensuring they are accurately placed on the PCB with minimal errors. This vision system also helps improve first-pass yield, reducing rework and scrap rates and increasing overall production efficiency.
4. Dual Gantry and High Placement Accuracy
The SM481 PLUS utilizes a dual-gantry design, which allows it to place components on both sides of the board simultaneously. This setup significantly boosts throughput and reduces the time required for each cycle. The dual gantries work together to perform high-speed placement while maintaining placement accuracy of ±0.03 mm.
This high level of accuracy is essential for applications where precise component placement is critical, such as in the telecommunications, automotive, and medical device industries.
5. Flexible Feeder Configuration
The Hanwha SM481 PLUS offers a flexible feeder configuration, accommodating a wide range of feeder types, including 8mm, 12mm, 16mm, and 24mm tape feeders. The machine can support up to 120 feeders, enabling manufacturers to load a wide variety of components into the system simultaneously.
This flexibility reduces downtime between production runs and improves overall machine efficiency. Additionally, the feeders are designed for easy setup and changeover, ensuring quick transitions when switching between different types of components.
6. Large PCB Size Compatibility
The SAMSUNG SM481PLUS can handle PCBs up to 510 x 460 mm, allowing manufacturers to work with both small and large boards. The machine’s large PCB size capacity makes it a great choice for industries requiring larger assemblies, such as automotive or industrial devices.
Whether you are working with compact consumer electronics boards or larger industrial boards, the Hanwha SM481 PLUS can meet your needs without compromising on speed or accuracy.
7. Intuitive User Interface
The SM481 PLUS is equipped with an easy-to-use, touchscreen interface, allowing operators to easily manage and monitor the machine’s performance. The user interface provides real-time data on machine status, production progress, and error reports, ensuring that operators can quickly identify and resolve any issues that arise.
The software interface is highly intuitive, offering powerful features such as automatic component recognition, programming optimization, and error detection, all of which contribute to improved operational efficiency and reduced training time for operators.
8. Advanced Software and Automation
The SM481 PLUS utilizes cutting-edge software that allows for advanced programming, optimization, and monitoring. The software enables automated programming generation, which can drastically reduce the time required to set up the machine for new products. Additionally, the machine can automatically adjust placement parameters based on component type, ensuring that the best settings are always used for each specific component.
This advanced automation helps reduce human error, minimize setup times, and increase overall productivity.
9. Robust Build and Low Maintenance
Built to last, the Hanwha SM481 PLUS features a robust and durable frame, designed to handle continuous high-volume production without issues. It is constructed from high-quality materials that ensure long-term reliability, even in the most demanding manufacturing environments.
The machine’s low-maintenance design means fewer service interruptions and minimal downtime, making it a cost-effective solution for manufacturers. Additionally, Hanwha offers comprehensive support services to ensure your machine stays in optimal condition throughout its operational life.
Applications of the Hanwha SM481 PLUS
The Hanwha SM481 PLUS is a versatile machine that can be used in various industries that require high-speed and high-precision PCB assembly. Some of the primary applications include:
1. Consumer Electronics
In the consumer electronics industry, the SM481 PLUS is ideal for manufacturing components such as smartphones, tablets, wearables, and other devices that require small, compact PCBs with a variety of components.
2. Automotive Electronics
The automotive industry requires highly reliable and durable PCBs for systems like infotainment, safety, and engine control. The SM481 PLUS offers the precision and accuracy necessary to meet the high standards of automotive electronics.
3. Medical Devices
Medical devices demand extremely high levels of precision and reliability, especially when it comes to life-critical applications. The Hanwha SM481 PLUS ensures accurate placement of components, reducing the chances of failure and ensuring the highest level of quality in medical electronics.
4. Industrial Applications
The SM481 PLUS is also used in industrial applications that require high-performance boards for automation, robotics, and machinery. Its ability to handle both small and large components makes it an ideal solution for industrial PCB assembly.
Conclusion
The Hanwha SM481 PLUS is a high-performance, flexible pick and place machine that provides exceptional placement speed, accuracy, and reliability for a wide range of applications. With its advanced features, including a dual gantry system, advanced vision system, and high component compatibility, it offers a flexible solution for modern manufacturers across various industries.
Whether you are assembling consumer electronics, automotive components, or industrial devices, the SM481 PLUS provides the precision, speed, and versatility needed to meet your production goals efficiently. Additionally, its robust design and low-maintenance features make it a reliable and long-term investment for high-volume manufacturers.
If you’re seeking a used Hanwha SM481 PLUS / Referbished Hanwha sm481 plus for your production line, consider working with a Motobotix we can provide you with comprehensive support and services to keep your operation running smoothly.